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boiler manufacturing quality control

High pressure water jet cleaning technology uses water as the medium, so that the water system by special equipment to produce multi-beam, multi-angle, high-pressure water jets of different intensity. Internal cleaning object fouling, plugging, or be completely cut surface adhesion, crushed, pressed and washed in order to achieve complete cleaning. Whatever the fouling deposits, high pressure water jet cleaning device for cleaning, can be completely removed, which considerably metal color. It does not require chemicals, or corrosive flux, safety, and environmental protection. Boiler air preheater, waterwall, superheater, economizer heating surface and the like due to clogging of the exhaust gas temperature, boiler manufacturing quality control efficiency is lowered, increasing the wind electrical energy consumption; the fan will cause severe blockage afford pulling negative pressure oxygen furnace not enough, boiler forced outage. Using high pressure water jet technology, the cleaning effect is obvious. Equipment from high pressure water pump, water hoses, high pressure gun, special nozzle and other components.

Recently, we learned: Rugao City, Jiangsu Province Supervisor Bureau Jiang Security Bureau adhere to safety first, prevention first, the principle of comprehensive management of energy saving, in-depth implementation of boiler manufacturing quality control production, sale, use, import and other aspects of business within the jurisdiction of the main energy saving responsibility inherent jurisdiction to conduct a hazard investigation work boiler.

Inspection process, City Supervisor Bureau Jiang branch of law enforcement personnel to go to boiler units, key to see whether there are coal-fired boilers, boiler inspection whether, whether for the use of registration, whether special equipment operator certificates, boiler safety management system developed and the status of implementation, boiler employees education and training, and emergency rescue drills to conduct audits, establish inspection records and ledger work, to maximize the elimination of security risks.

Up to now, there were still not found the use of coal-fired boiler of Unit within the jurisdiction. City Supervisor Bureau Jiang Security Bureau will continue to work closely with the various departments work together to advance environmental protection and ecological civilization construction work to further strengthen supervision to achieve a comprehensive cleared coal-fired boilers.

Fans how conservation boiler manufacturing quality control service life longer insist on boiler fans periodic overhaul, maintenance of strict quality control. The elimination before the accident hidden danger in the bud, to overhaul a comprehensive, thorough, carefully check the wear, the impeller shaft and impeller balanced operation, with or without internal connections loose, collision, inlet baffle switch is flexible and bearing lubrication and cooling Happening. Take flue gas dust removal measures, regular cleaning flue boiler fans to improve the working environment. Dust removal equipment units to strengthen the dust removal operation and management, improve the efficiency of dust removal; no dust removal equipment units to time quantitative dosing into the boiler furnace special cleaning agents, and timely removal of fouling of the flue, the flue avoid clogging, the impeller damage accidents. Strengthen the operation and management, ban illegal operation. Boiler fan up and running, there must be strict rules. The induced draft fan starts to be unloaded, non-load starting, particularly when the boiler stoked, flue gas temperature is too low, such as with a load induced draft fan started, the starting current will increase much, and the start time is too long, fan motor overheat, overload is likely to burn out. Young fire in the boiler is running, pay attention drum, induced draft fan opening sequence, can not be reversed. I.e., first open fan, run for 10 minutes, and to exclude the furnace flue fouling or flammable gases, before the blower starts. If the first open blower, the induced draft fan, so that both the induced draft fan load is increased, so that the induced draft fan motor overheating burned, and the furnace may lead to explosion. Of the impeller blade surface hardening treatment to improve the wear resistance of the blade. Since the large fan boiler drawing high temperature flue gas fed is around 200 ℃, the flue gas contains large amounts of fly ash, SO2 and other corrosive gases, badly worn fan blades, fan output prone to drop, vibration, such as rupture of the blade. Therefore, to deal with a serious face or wear parts of welding blades to improve the wear resistance of the blade. Use DC welder welding, arc welding using manual method using a dedicated fan hardfacing strip (e.g., wear No. 1, Mo-Cr-B carbide electrode wear, etc.), and the electrode wear in 300 ~ 350 ℃ drying 1 hour use. Before welding, the surface of the blade should be fouling, rust cleaned, preheated to 100 deg.] C, with a small current, low voltage, temperature and speed, short arc welding symmetry. Practice has proved that, after surfacing treated leaves, wear resistance greatly improved, not only changed the fan impeller often wear, but also laid a good foundation for the safe operation of the fan.

First, we must examine the installation environment of the boiler manufacturing quality control, boiler room layout should obtain prior consent of the local quality and technical supervision departments before construction, should be installed in the boiler room ventilation, cooling, flue gas emissions and easy place to facilitate the operation, not easy to close burning explosive materials, electrical installation should be invited by the relevant professional and technical staff to install the national scale, N and L lines must not be wrong. When using a gas as fuel should proof electrical installation means away from the switchboard should 6M boiler above.